Virtual Design & 3D Scanning

How Cortex Delivers Virtual Design & 3D Planning

Virtual design is embedded into nearly every Cortex project and supports all phases of planning, engineering, procurement and construction execution.

Integrated 3D Modeling for Project Planning and Execution

Combining laser scanning with coordinated 3D modeling helps teams confirm fit, validate process layouts and address any concerns before work begins in the field. Virtual design is embedded into nearly every Cortex project and supports all phases of planning, engineering, procurement and construction execution.

Combining laser scanning with coordinated 3D modeling helps teams confirm fit, validate process layouts and address any potential issues before work begins in the field.

Analyze Existing Conditions

We perform high-precision 3D laser scanning of operating facilities to capture as-built conditions of structural, mechanical, utility, and electrical equipment. Capturing existing conditions early allows for more informed initial layouts and design and identification of constraints that could impact the project before work begins

Capabilities include:

  • High-accuracy 3D laser scanning creates a point cloud of measurements along with 360 degree pictures
  • As-built models of existing facilities created from the 3D scan utilizing high value resources to minimize costs
  • Field verification of existing equipment and utilities
  • Digital representation of active plant environments

Process & Equipment Layout Validation

We develop coordinated 3D layouts that integrate process equipment, piping, structural elements, and utilities. This eliminates errors, saves time and effort during installation, and ensures systems will operate as intended upon install.

Capabilities include:

  • Equipment placement and routing studies
  • Piping and utility integration modeling
  • Clash detection across disciplines
  • Space and access validation for maintenance and operations

Cost Accuracy & Procurement Support

Modeled systems generate detailed material takeoffs and installation costs that allow contractors to bid on projects with greater precision.

Capabilities include:

  • Quantity takeoffs linked to modeled systems
  • Digital bill-of-material generation
  • Support for contractor bid accuracy
  • Installation sequencing review

Construction & Validation Support

During construction and startup, the model serves as a reference to confirm alignment between design intent and installed systems. This supports validation efforts prior to full production.

Capabilities include:

  • Constructability review prior to fabrication
  • Installation sequence planning
  • Model reference during commissioning
  • Support for equipment and process validation
Industries

Who This Service Supports

Modeling supports planning, design coordination, cost development and execution, and is applied across nearly all Cortex projects regardless of industry.

Testimonials

Why Clients Choose Cortex

I have worked with Cortex for about 15 years. They have done lots of 3D design work, including for an $11MM HDPE reactor debottleneck and a $30MM waste treatment plant. They bring a great skill set to these projects and are agile and able to adjust to changing conditions."
Principal Project Manager
Their use of the latest technology in producing these packages across multiple disciplines provides exacting details to reduce scope changes and field busts thus reducing the total installed costs of projects. The long-term relationship that we have developed with Cortex provides an experienced background that is influential in bringing project to a successful conclusion."
Project Manager
They provide timely updates, openly discuss challenges and options, and make it easy for stakeholders to understand.They proactively identify cost-saving opportunities without compromising system performance or reliability."
Project Engineer
Most recently, I had Cortex develop FEL2/3 estimates for six Turnaround projects (three MCC replacements and three piping/ structural projects). All of these projects were well within the error band comparedto when we developed estimates after detailed engineering. I have been pleased with the work that Cortex has performed for me over the years."
Principal Project Manager
Working with Cortex has been exceptional across every phase of the project. Their dedication to transparency, thorough scope development, and clear communication builds confidence from day one.They take the time to understand every operational requirement, clearly define deliverables, and lay out realistic expectations to minimize risk, prevent scope creep, and ensures everyone starts the project aligned."
Project Engineer
Cortex has a long history of being instrumental in developing both turnaround and non turnaround capital projects. We have used Cortex to develop competent IFC drawing packages and estimates from scope descriptions."
Project Manager
They have a strong understanding of our internal engineering standards. They consistently uphold internal specifications, industry best practices, and quality expectations in every aspect of design, programming, documentation, and implementation."
Project Engineer